The Factory
Cutting
Embroidery
Laser
PP Spray
Production Floor
Washing Area
Packing
Quality Assurance
STORE
100% verification on all incoming fabric and trims as per invoices. Packing list and trims cards.
100% Fabric Shrinkage test.
100% Blanket Wash for Shade Band.
PRE-PRODUCTION
The PPS flow chart starts with a pattern test based on tested fabric shrinkage. A size set is then done to amend pattern for a first bath test (Pre Run). The results obtained from the Pre Run is used to amend pattern for Bulk Production.
CUTTING
100% panels and small parts numbering to avoid shading.
100% cut panel verification. Defective panels are replaced with the fabric within the same roll.
MAKING UP
100%-line inspection at different stages
End of line inspection on 4.0 AQL
Broken Needle Policy
PACKING
100% verification on garment quality, carton assortment and quantity.